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What Is ASTM A653? Galvanized Steel Coil Specification

What Is ASTM A653

This article provides a technical interpretation of ASTM A653 requirements for galvanized steel coil, a specification commonly referenced by steel manufacturers, fabricators, and engineering teams worldwide.
Such standardized technical frameworks are frequently used by steel suppliers, including Hengze Steel, in product documentation, quality control systems, and international trade contracts.

Table of Contents

1️⃣ Overview of ASTM A653 for Galvanized Steel Coil

ASTM A653 / A653M is the primary American standard governing hot-dip zinc-coated (galvanized) and zinc-iron alloy-coated (galvannealed) carbon steel sheet and coil.

The specification defines critical parameters including:

  • Base steel grade classification

  • Chemical composition limits

  • Mechanical performance requirements

  • Zinc coating weight and designation

  • Dimensional and tolerance practices

ASTM A653 galvanized steel coil is widely used in construction systems, structural framing, roofing, appliances, HVAC equipment, and general fabrication, making it one of the most commonly specified coated steel standards in global procurement.

ASTM A653 Steel Grades & Chemical Composition

2️⃣ ASTM A653 Steel Grades and Designations

ASTM A653 classifies steel primarily by intended application and forming capability, rather than by coating type alone.

2.1 Commercial and Forming Grades

  • CS (Commercial Steel) – General-purpose applications

  • FS (Forming Steel) – Improved cold-forming performance

  • DDS (Deep Drawing Steel) – High ductility for complex shapes

  • EDDS (Extra Deep Drawing Steel) – Extremely demanding forming operations

These grades are commonly used where bendability, stretch forming, and surface quality are critical.

2.2 Structural Steel Grades

  • SS Grade 33

  • SS Grade 37

  • SS Grade 40

  • SS Grade 50 (Class 1 / Class 2)

Structural grades are defined by minimum yield strength, making them suitable for load-bearing and framing applications.

3️⃣ Chemical Composition Requirements by Grade

ASTM A653 controls chemical composition to ensure a balance between strength, formability, weldability, and galvanizing performance.
Exact limits vary by grade, but typical maximum values are as follows:

ElementTypical Maximum (%)
Carbon (C)0.10 – 0.25
Manganese (Mn)0.60 – 1.35
Phosphorus (P)≤ 0.035 – 0.10
Sulfur (S)≤ 0.035 – 0.04
Silicon (Si)≤ 0.03 – 0.50

For DDS and EDDS grades, carbon and phosphorus levels are usually more tightly controlled to achieve superior elongation and forming performance.

4️⃣ Mechanical Property Requirements

ASTM A653 specifies minimum mechanical properties, typically verified through tensile testing.
The requirements depend on steel grade and thickness.

Typical Mechanical Property Ranges

GradeYield Strength (MPa) MinTensile Strength (MPa) MinElongation (%) Min
CS Type A~170≥20
CS Type B~205≥20
FS Type A~170≥26
DDS~140≥32
SS Grade 33~230≥310≥20
SS Grade 37~255≥360≥18
SS Grade 40~275≥380≥16
SS Grade 50~340≥450≥12

These mechanical limits ensure predictable forming behavior for commercial grades and reliable load capacity for structural grades.

Zinc Coating Designations & Thickness Tolerance

5️⃣ Zinc Coating Designations and Coating Weight

ASTM A653 uses standardized coating designations based on the total zinc coating weight on both sides of the steel sheet.

Common Galvanized Coating Designations

Coating Designation Total Zinc Weight (oz/ft²) Approx. g/m²
G30 0.30 ~90
G40 0.40 ~120
G60 0.60 ~180
G90 0.90 ~275
G115 1.15 ~350
G140 1.40 ~425
Among these, ASTM A653 G90 galvanized steel coil is one of the most widely specified options for outdoor and construction-related applications due to its balanced corrosion protection and cost efficiency.

6️⃣ Thickness Range and Thickness Tolerance in ASTM A653

6.1 Typical Thickness Range (Industry Practice)

ASTM A653 galvanized steel coils are commonly supplied in the following ranges:

  • Thickness: approximately 0.12 mm to 4.0 mm

  • Common commercial range: 0.30 – 3.00 mm

  • Coil inner diameter (ID): 508 mm or 610 mm

6.2 Thickness Tolerance

ASTM A653 does not provide a single mandatory thickness tolerance table.

Instead, thickness tolerance is:

  • Based on cold-rolled base steel tolerance practices

  • Defined by purchase order, contract, or supplier agreement

Typical industry practice includes:

  • ±1.0% of nominal thickness, or

  • Explicit limits such as ±0.05 mm at 1.00 mm thickness

For engineering clarity, thickness tolerance should always be clearly stated in procurement and technical specifications, rather than assumed.

7️⃣ Surface Condition and Finish Options

ASTM A653 galvanized steel coil may be supplied with various surface characteristics:

  • Spangle finish: regular, minimized, or zero spangle

  • Surface treatment:

    • Chromate passivation

    • Oiled or dry

    • Anti-fingerprint (by agreement)

These options influence paint adhesion, temporary corrosion resistance, and downstream processing performance such as roll forming or stamping.

In practical supply scenarios, steel producers such as Hengze Steel typically recommend surface treatments based on the final application and storage conditions.
ASTM A653 Mechanical Properties

8️⃣ How to Specify ASTM A653 Galvanized Steel Coil

A complete and technically sound ASTM A653 specification should include:

  • Standard reference: ASTM A653 / A653M

  • Steel grade: CS, FS, DDS, or SS (33–50)

  • Mechanical property requirements

  • Chemical composition limits (if required)

  • Zinc coating designation (e.g., G60, G90)

  • Thickness, width, and thickness tolerance

  • Surface finish and treatment

  • Coil ID and coil weight range

Clear specification reduces quality disputes, inspection issues, and performance risks.

Conclusion

ASTM A653 provides a comprehensive and globally accepted framework for galvanized steel coil, defining:

  • Steel grade classification

  • Chemical composition control

  • Mechanical performance requirements

  • Zinc coating weight systems

  • Dimensional and tolerance practices

Correct application of these parameters is essential for engineering design, material selection, procurement accuracy, and long-term service performance.

For steel manufacturers and suppliers involved in international markets—such as Hengze Steel—ASTM A653 remains a core technical reference for galvanized steel coil production and supply.

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